In tune, perfect harmony.
"How to tune a car engine"
Let's take a look at ways to tune a car engine and what exactly we mean by engine tuning.
First up we have to accept that there are many different types of engines.
We can only cover generic theory in this article on how to tune a car and suggest if you want more specific advice you sign up to our car forums where our helpful and friendly members will assist you further.
For many a tuned car is simply one running at peak efficiency and they would achieve this by a full service and adjustment to factory specifications.
For others the aim is to get the car running and performing better than originally intended. Due to the conservative settings used by manufacturers and low cost production methods and techniques there are plenty of opportunities to improve your engine.
Most of TorqueCars members are interested in maximising the performance of their cars. But these methods can also be used to maximise economy by pushing the engine into it's most efficient range.
Your first step is to ensure that the engine is running as it was intended. Change the oil and filter, fit new spark plugs and perform a full service if the leads are old they will also need replacing.
Get the engine compression tested and rectify any major issues like worn piston rings and broken or worn valves. (Checking the valve clearance is also a very good idea as this can lose a fair bit of power.)
These typically rely on a breaker to distribute the spark with a crude mechancial advance as the RPM rises. By timing the spark to occur a fraction earlier you can extract a more complete burn cycle and more efficiently convert the fuel and air mix into power. Too much advance is a bad thing as the engine will start to knock.
Generally speaking a trial and error approach can often be used, if you gradually turn up the advance until the engine starts knocking and then back it off a bit you will have a good setup.
Getting the right timing and spark duration will help improve power and economy as the engine is running more efficiently.
Using a strobe light connected to the spark plug pulse you can effectively freeze the engine and see the timing mark. The timing mark is located at the bottom of the cambelt on the pulley, there is typically a small groove and a little notch marked on the engine.
If you mark the groove and white notch with some white paint it will show up when the strobe light hits it. This will enable you to better adjust the engine timing.
By rotating the distributor housing you can adjust the timing by advancing it or retarding it. Adjustment should be done gradually and the engine will need to be tested under load at the full rpm range. A rolling road dynometer is the best environment for this as you can make adjustments live.
If you want to increase the fuel to match the intake air you will need to a larger jet (some wrongly refer to jets as needles!). Carb setup can be a real art and if you have twin carbs then the job gets even harder. Most carbs come with the correct jet sizes and you should only uprate them if you want to make dramatic alterations to the engine and increase the intake air charge significantly.
The key is matching the fuel to air delivery and with modern fuel injection engines this is becoming a dying art.
Fuel injected engines are much more sophisticated, both the amount of fuel and the timing of the spark is delivered and is adjusted.
The old mechanical spark distribution was far from ideal and meant that most of the time the engine was not running at peak efficiency. Spark timing needs to vary a lot more than a simple linear curve will allow. So to address this issue we now have a computer in our cars that stores a fuel and timing map across varying loads and intake conditions to provide optimum running.
Most modern engines operate on a closed loop which basically means that the parameters for the next combustion cycle are set by the previous one. The exhaust is sniffed for oxygen to determine if the car is running rich or lean and the intake fueling is adjusted to match.
Many popular engines learn over time the optimum settings and every 200 miles or so adjust the ideal map to keep the engine running efficiently. This takes into account driving style, seasonal temperature adjustments and varying grades of fuel.
As the fuel delivery and timing map is stored and controlled on computer there is little a home tuner can do other than replace the chip or add a piggy back device. (See ECU tuning.)
On a naturally aspirated engine you can probably wring another 10% power out of the engine by tightening up the fuel delivery and timing maps. Manufacturers tend to set the engine conservatively.
The points about fuel delivery and timing the spark are just as essential in a turbo engine. All of the above point apply to turbo engines but the gains are much more noticable due to the effect of the turbo. As the turbo is pushing more air into the engine and is making more power you have a lot more to gain.
The turbo is the heart of the engine so we also need to pay attention to this. Matching the exhaust and intake compression impellers to your air needs can make dramatic alterations to the power band. You can hybridise the turbo using a stock OEM turbo casing and uprating the internals. Another option is to fit a second turbo or just replace the existing turbo with a larger unit.
It all depends what your power requirements are. See our turbo tuning articles to get more of an idea on what is involved in a tuned turbo engine.
Pre 2000 engines are typcially very hard to remap so you are stuck with piggy back devices or a risky chip change. After 2000 most cars came with OBDII ports or similar and these allow a relatively easy way to upload and reflash the cars computer.
On a modern turbo engine the computer will typically control the boost and wastegate in addition to the fueling and timing so you have much more scope for power gains.
A modern turbo engine can often make a power gain of 40% quite easily on stock parts with a simple remap.
Further modifications and links to more information on them. Once you know about the characteristics of timing it is worth looking at the many other options and seeing what extra mods can be done to your cars engine.
We have mainly looked at timing so far. There are a large number of other modifications you can do to an engine to increase it's state of tune. Balancing your engine allows an engine to run at higher RPM, adding a sports camshaft will further raise the power band and alter the timing and duration of the engines induction, compression, bang and exhaust cycles. Moving the air through the engine faster is also a priority and a set of performance headers a sports exhaust, sport catalyst and some head work such as porting and polishing will further increase the power band.
If you have a turbo then you also have some additional options open to you. An intercooler will reduce the intake air temperature and allow bigger power gains. You could also uprate your turbo by fitting a larger turbo or get your existing turbo hybridised with uprated internals. Wastegate and blow off control can also be altered to increase the power produced by the engine.
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